Fiber-To-The-Home Cable Production Line – State-of-the-art Production System
Have you realized that contemporary fiber optic cable systems are capable of running at velocities of up to 190 m/min? Such remarkable performance is made possible by sophisticated manufacturing solutions engineered for rapid manufacturing.
These configurations are built to process multiple wire variants, such as connection cables and tight buffered cables. Their efficient construction, often under 26 m, renders them perfect for contemporary plants.
Incorporation into automated manufacturing systems secures smooth performance. By means of MES/ERP connectivity, these Fiber coloring machine fabrication lines deliver unparalleled accuracy and productivity. This renders them the leading option for enterprises striving to remain at the forefront in the fiber optic industry.
FTTH Cable Fabrication System Introduction
Streamlined manufacturing setups are crucial for satisfying the rising demand for steadfast connections. These systems aim to manufacture high-quality glass-fiber cables that energize modern networks. With advanced technology, they guarantee exactness and rapidity in all phases of the manufacturing process.
Defining the FTTH Production Line
This fiber-to-the-home production system is an integrated system for manufacturing fiber-to-the-home drop cables. These cables consist of uncoated strands strengthened by iron or FRP materials, merging with protective sheathing. The result is a long-lasting and high-performance option for rapid broadband links.
It supports diverse materials, including PVC, LSZH, and PE polymers. This versatility confirms it can meet diverse industry needs. Moreover, the 4-head fiber pay-off system delivers accurate strain regulation, keeping stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our equipment stands out for its accuracy and performance. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. This makes it the perfect choice for companies aiming to stay ahead in the fiber optic industry.
Core Attributes of Our FTTH Cable Fabrication Line
Contemporary production setups are transforming how fiber optic cables are produced. Our advanced equipment integrates exactness, performance, and modern advancements to yield premium performance. The following outlines the remarkable components that position our system at the forefront.
Accurate Extruder Coupled with an Adaptable Head
At the heart of our system is a customized 50mm extruder built to ensure meticulous dispersion of materials. It secures consistent quality throughout each cable produced. The free adjustment head allows for seamless customization, suiting assorted compounds like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. This level of precision guarantees optimal performance and reduces waste, ensuring it is a budget-friendly option for fabricators.
Motorized Fiber Release and Tension Control
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
Worldwide Industrial PC and PLC Integration System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, this system is power-saving. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Steel-reinforced wiring combined with sophisticated Fibers in stainless steel tube management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.
Seamless MES and ERP System Coupling
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Aspect | Upside |
|---|---|
| FiberCAN PLC Control System | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Cost-effective power usage |
| Nine-meter Cable Storage | Seamless operation |
| OMRON Controllers | Reliable and exact performance |
| ERP Connectivity | Instantaneous monitoring |
Practical Applications for Our FTTH Cable Line
Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. They cater to a broad range of industrial demands, ensuring adaptability and accuracy across usages. Let’s examine the main functions served by this innovative machinery.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Important elements consist of:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions brings significant advantages to enterprises focused on fiber technology. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Enhanced Efficiency and Productivity
Our system ensures fiber ribbone line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Feature | Advantage |
|---|---|
| Rapid Throughput | Superior output rate |
| Efficient Power Usage | Cost savings |
| Minimal Signal Loss | Enhanced signal quality |
| 1000mm Working Height | Enhanced operator comfort |
Final Thoughts
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.
